A Middle East power plant had a serious 1X running speed vibration problem with some vertical turbine pumps (VTP) for service water and associated piping. Although these pumps were not central to the production of power, the plant could not run for extended periods without them, and motor bearing and discharge head mechanical seal problems were causing chronic pump shut-downs. A rotor critical speed problem was suspected by the plant. Testing showed that no shaft critical speeds were near running speed, but that a combined motor/ discharge head / floor / piping natural frequency was within several percent of running speed. Modification of the motor frame with bolt-on gussets and closing of the discharge head window with a removable stiffener plate shifted the natural frequency of the system up enough to avoid resonance, and bring vibrations down to acceptable limits.
Overall view of the service water pumps.
Modification implemented on a VTP having structural natural frequency problems.
A major pump OEM called on MSI to help resolve multiple pump driveshaft failures for an ore mining company in East Africa.
To identify potential opportunities for early bearing failure, MSI performed experimental modal analysis (EMA) and operational deflection shape (ODS) tests on a prototype unit for the manufacturer.