MSI was tasked with designing a prototype high speed radial gas turbine to operate at 40,000 RPM with R-134a as the working fluid. The goal was to produce 20 HP with a compact turbine and integrated generator unit.The entire effort was completed in roughly eight months, and featured in-depth CFD and FEA analyses to optimize the design before building the prototype. Using rapid CNC machining, the unit was built within two months of design completion.
A major pump OEM called on MSI to help resolve multiple pump driveshaft failures for an ore mining company in East Africa.
To identify potential opportunities for early bearing failure, MSI performed experimental modal analysis (EMA) and operational deflection shape (ODS) tests on a prototype unit for the manufacturer.