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Rotating Machinery Publications
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425 MW Steam Turbine Commissioning -
MSI was called on behalf of an engineering construction firm building a new power plant in the Southern Hemisphere.
The plant was only weeks away from the commissioning deadline, after which hundreds of thousands of US$ per day liquidated damages would be due...
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CS05-0124Rt |
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A Cure for the Common Cold – in Turbines -
...In a new power plant overseas, two newly installed aeroderivative gas turbine/ generator
sets were experiencing sudden and dramatic increases in vibration level over certain operating torque ranges...
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CS00-0141Rt |
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Aeroderivative Gas Turbine and Gearbox / Genset -
MSI was called on behalf of a customer who had seen a large increase in the vibration levels of
a particular LM500 Gas Turbine Generator Set being used to supply power to a large pharmaceutical facility ...
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CS01-0115Rt |
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Boiler Feed Pump Reliability Problem -
A Northeastern power plant had experienced chronic boiler feed pump failures for eight
years, since the unit involved had been switched from base load to modulated load...
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CS98-0101Rp |
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Cavitation Assessment on Large Double-Suction Pumps -
Mechanical Solutions, Inc. has developed a high frequency accelerometer technique for quantifying the amount of
damage occurring in a cavitating pump. This new method can quickly diagnose cavitation in pumps, valves, and other fluid system components...
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CS07-0130Rp |
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Centrifugal Pump/ Steam Turbine/ VFD-Motor Torsional Analysis and Rotor Modification -
A series of centrifugal pumps were to be purchased and installed in a petrochemical plant in Taiwan...
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SB00-0142Rp Website only |
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Common Vibration Guidelines -
A listing of common vibration frequencies and their sources for rotating machinery on a nicely laminated desk side reference.
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ML06-0134Rl Mailed upon Request |
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Cryogenic Testing of a Hydraulic Pump -
A hydraulic pump was failing in a critical safety related service, and a thorough performance evaluation was needed...
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CS01-0112ARp |
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Design Considerations for Nonclog Pumps -
The typical nonclog pump is a single volute with the casing and impeller designed with wide passages to pass solids...
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P06-0137Rp Mailed upon Request |
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Design Optimization of a High Speed Motor Driven Centrifugal Compressor -
Design a centrifugal compressor to be used in a blower application...
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SB07-0128Rc |
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Design Optimization of a Low Pressure Steam Turbine Stage -
Improve the performance of a low pressure (LP) steam turbine stage preserving original rotor count and hub design...
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SB07-0127Rt |
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Detecting a Hidden Lateral Natural Frequency in a Sewage Pump -
The need for municipalities to save money and control energy costs is a driving force in the
decision by many of them to implement the use of Variable Frequency Drives (VFDs) in their operations...
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T04-0135Rp Mailed upon Request |
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Failed Compressor Impeller Solution -
...MSI was contracted by a customer to investigate a failed compressor impeller...
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CS00-0146Rc Website only |
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Gear Tooth Failure Problem Resolution -
MSI performs testing and analysis to determine root cause of gear tooth failures on an aeroderivative gas turbine power generation drivetrain...
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CS07-0139RSo |
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Helicopter Hoists and Winches -
One of the key uses of helicopters for both civilian as well as military purposes is for moving and
hauling cargo in a short time-frame, or into awkward locations...
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SB03-0150ARo Website only |
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Hydro-cracking Pump Rotor Failures -
Impact testing was used to determine the reasons for three failures of a hydrocarbon cracking pump which was
critical to a diesel fuel production process at a major California refinery...
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CS98-0107Rp |
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Identification and Cure for Morton Effect Vibration Amplitude Oscillations in Overhung Compressors -
...compressor gradually had developed symptoms ... of high synchronous vibration levels. Field testing showed that maintaining an
oil inlet temperature above a practical threshold temperature.. prevent further thermal cycling from occurring. The ability to address the problem through a bearing design change is also discussed.
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P07-0138Rp Mailed upon Request |
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Identification and Solution of Pump/Gearbox/Driveshaft/Turbine System Vibration Problem -
A major petrochemical company had a serious gear box failure problem in some service water pumps, driven at variable speed by a steam turbine......
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CS00-0143RSp |
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Impeller Failure Analysis -
MSI investigates a series of blade cracking problems in a compressor Impeller...
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CS98-0104Rc |
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Impeller Vane Pass Acoustic Excitation of Pipe Resonance in a Nuclear Power Plant -
MSI investigates and suggests practical solutions for premature failure of bearings and seals in a safety-related Decay
Heat Removal Pump, a single-stage end-suction volute pump...
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CS06-0120RSo |
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Interference Diagrams:
When Campbell Diagrams Aren’t Enough -
...understand more about Interference Diagrams, how they are used...in assessing the potential for resonance problems in a centrifugal impeller or axial bladed disk...
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T06-0137Rl
Mailed upon Request |
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Multi-rotor Gas Turbine Rotordynamic Analysis Incorporating Casing Supports -
An area of concern for gas turbine OEM’s and end users is the effect of casing and structural supports on the rotordynamic response of multi-rotor systems...
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CS05-0121Rt |
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Nuclear Power Plant Boiler Feed Pump -
A newly constructed European nuclear power plant had all of its main feed pumps exhibiting vibration on the bearing housings in excess of the vibration specifications ...
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CS98-0102Rp |
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Plant Expansion/ Revamp Evaluations -
Centrifugal Pump/Steam Turbine/ VFD-Motor Torsional Analysis and Rotor, Lube Oil System
and Bearing Re-design, South American New Refinery Process Compressor/ Gas Turbine Train
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CS98-0111Rp |
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Power Steam Turbine Evaluation -
Vibration testing was performed on an African power plant steam turbine/ generator set to determine the reasons for excessive vibration...
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SB00-0144Rt Website only
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Process Compressor Re-design -
FEA stress and vibration analysis was performed for three process compressor impellers installed in highly erosive service.
The objective of the analysis was to design a rerated impeller that would result in accurately predicted peak stresses that were at least a factor of safety of 2.0 below both the tensile yield strength...
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SB00-0149Rc Website only
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Pump System
Seismic Structural Analysis -
MSI principals were contracted through a major OEM to perform their unique time averaged pulsing (TAP™) impact modal testing on three 30 year old, reliable, packed-stuffing box, multistage barrel pumps in critical refinery process charging service...
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CS00-0152RSp |
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Pump System Structural Analysis -
Mechanical Solutions, Inc. was contracted by a manufacturer to perform a seismic structural
analysis on three identical large pump systems in a low-activity and high-activity nuclear waste treatment process...
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CS06-0129RSp |
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Reciprocating Pump Analysis -
A major domestic pump manufacturer needed to determine the torsional natural frequencies of a machinery train...
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CS98-0103Rp |
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Redesign of Multi-Stage Vertical Pump for the Oil Industry -
Reduce the number of stages required to perform duty for a multi-stage vertical pump...
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SB08-0131Rp |
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Resonant Acoustics Exciting Destructive Vibration at a Nuclear Power Plant -
MSI determines the root cause and solution for the failure of 4 kV switchgear bearings in a nuclear power facility...
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CS06-0119RSo |
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Root Cause Analysis (RCA) –
Axial Compressor Example
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CS08-0132Rc |
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Rotor Instability Problems in an Integrally Geared Compressor -
MSI troubleshoots a newly commissioned critical compressor train experiencing unexplained vibration trips...
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CS01-0116Rc |
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Screw Compressor Noise and Vibration Elimination –
A Midwest coal-fired power plant was experiencing high vibration and noise in an
extensive screw compressor/ piping system required for pollution control...
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SB00-0148Rc Website only |
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Seismic FEA Analysis of a Vertical Turbine Pump -
A nuclear power company purchased several new service water vertical turbine pumps for their power plant..
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CS00-0113Rp |
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Shop Compressor Shaft and Casing Fatigue Study and Modification -
A new design of motor-driven shop compressor in France was needed to run reliably and quietly...
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SB00-0147Rc Website only |
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Steam Turbine Driver Blade Erosion -
Following a lengthy period of service, the LP stages of a nuclear plant boiler feed pump
turbine were found to have suffered erosion damage...
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SB00-0145Rt Website only |
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Stop Pointing Fingers (Pumping Station Vibration Problem) -
A vertical solids-handling pump in a sewage plant experienced a classical vibration problem...
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CS98-0110Rp |
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Strain Measurement of a Centrifugal Compressor Impeller via FM Telemetry -
MSI worked closely with a major compressor OEM to specify, install and conduct strain gage testing of a centrifugal compressor impeller on the OEM test stand...
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CS01-0117Rc |
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Ten Commandants of Pumps and Systems -
10 important issues for consideration when specifying pumps on a nicely laminated desk side reference.
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ML06-0133Rp Mailed upon Request |
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Use of Experimental Modal Analysis (EMA) to Support Pump Retrofits -
MSI principals were contracted through a major OEM to perform their unique time averaged
pulsing (TAP™) impact modal testing on three 30 year old, reliable, packed-stuffing box, multistage barrel pumps in critical refinery process charging service...
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CS00-0152Rp |
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Using TAP™ to Diagnose Critical Speeds of Rotating Machinery -
A special experimental modal analysis technique, TAP™(Time Averaged Pulsing), has been developed by MSI’s engineers...
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CS98-0108Rp |
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Vertical Pump Lineshaft Failures -
...to determine the reasons for chronic lineshaft failures via field test and FEA in some 100 foot (30 meter) long vertical
pumps driven by a diesel engine and a right angle gear, in service on an offshore oil platform. Modeling included the platform structural support system...
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CS98-0109RSp |
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Vibration Failures:
Dynamic Testing and Finite Element Modeling Have Been Successful Diagnostic Methods -
A well-practiced approach is needed to find solutions to failures due to vibration...
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T08-0140RSl
Mailed upon Request |
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Vibration Problems in Vertical Pumps -
Automotive Plant Vertical Turbine Pump: A finite element vibration analysis was performed on an automotive company’s proposed VTP installation...
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CS98-0106Rp |